Key Features and Functionality:
- Line Configuration:
- Module Line: Utilizes a double-speed chain line for efficient transportation of battery modules.
- Pack Line: Employs a roller line for seamless movement of battery packs.
- Equipment Overview:
The assembly line is equipped with state-of-the-art machinery, including:
- Cell Sorting Machine: Ensures accurate sorting of battery cells based on specific requirements.
- Cell Compression Machine: Applies precise pressure to battery cells for optimal performance.
- Polarity Detection and Pole Addressing: Detects and corrects polarity issues, ensuring proper alignment.
- Laser Cleaning Machine: Removes dirt and oxidation from cell surfaces, enhancing welding quality.
- Laser Welding Machine: Provides high-precision welding for battery components.
- Trolley, Ball Table, and Jib Crane: Facilitates smooth material handling and positioning.
- Efficiency:
The assembly line boasts an impressive efficiency rate of 8PPM (Pieces Per Minute), ensuring high throughput in production.
- Workflow:
- Cell Loading: Operators manually load cells into the system, which are then sorted and output through designated channels.
- Polarity Detection: Automated systems detect and address polarity issues, ensuring proper alignment.
- Laser Cleaning and Welding: Advanced laser technology cleans and welds battery components with high precision.
- Transportation: Double-speed chains and jib cranes ensure smooth and continuous movement of materials throughout the production process.
- Technical Specifications:
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- IR Tester: Hioki BT3562 for accurate internal resistance measurement.
- Barcode Scanner: Honeywell for efficient tracking and identification.
- Laser Welding: Features include a 50um fiber diameter, 1080nm wavelength, and ±0.02mm positioning accuracy.
- Jib Crane: Offers a maximum activity radius of 2500mm and a height of 3200mm, with a machine power of less than 1KW.